The CCS-3000 chemical and mineral moisture analyzer is MoistTech’s NIR (Near Infrared) online moisture management for instant, non-contact measurement for high sensitive applications such like for coke, coal & sinter materials. Precision filters and algorithms have been incorporated to optimize performance under the demanding conditions in coke, coal and sinter processing. Unsurpassed in performance, stability, reliability, maintainability and cost of ownership the CCS-3000 is the answer to controlling moisture in your product.
The CCS3000 Moisture sensor is a real time solution for determining the moisture value of the process. This allows the operating personnel to make immediate adjustmens based on real- time measurements.
The sensor can do this for practically every product and raw material in the harshest manufacturing environments.
The NIR3000 is the answer to controlling the moisture in your product.
The CCS3000 Moisture sensor works with near infrared for instant , continuous & non-contact measurements. This result in high perfomance, stability and reliability. For material variations such as particle size, material height is the sensor insentive. The sensor is maintenance free and drift free due the optical design.
With thousands of measurements per second, The NIR3000 online moisture sensor allows users to optimize their on-line process and dramatically improve product quality, providing both energy savings and potential increased productivity with lower material losses.
The design of the NIR3000 allowing installation in the most extreme and harsh locations.
NIR3000 Management Software
Every sensor will be provided with the user friendly NIR3000- windows software.
The software is used to perform the best calibration and configuration. The software can be easy installed on every PC. With this software you can set-up 50 different product codes, define gauge and measurement parameters, data logging and monitoring of diagnostics.
A major advantage is that we save the configuration on the sensor and on the pc. No chance that the configurations will be lost.
NIR3000 Locations of installations
The NIR3000 moisture sensor has many areas of application.
The sensor can be installed on belt conveyors, screw and drag conveyors, down chutes, storage bins and fluid-bed dryers. Consult us for your specific application.
At-line: The addition of the base and stand option provides instant off-line or at-line measurement under on-line operating conditions.
Communication to the sensor can be via laptop or computer, PC based touch screen operator interface, plant wide network by RS232/422/485 and ethernet TCP/IP. The sensor includes standard 3 x analog outputs 4-20mA isolated, self-powered.
New protocols are continually being developed to keep up with the ever changing process environment in which they operate.
How does NIR Work ?
The technology behind the design of our sensor is what provides precision.
Near infrared spectrocopy and imaging. NIR utilizes a fast and non-destructive analytical technique that provides chemical and physical information of virtually any matrix.
All molecular bonds absorb specific wavelengths
of light. Hydrogen bonds including O-H (water);
C-H (hydrocarbon) and N-H (ammonia) all absorb
strongly in the NIR spectral region. The amount of NIR
energy reflected at a given wavelength is inversely
proportional to the quantity of absorbing molecules
in a product.
The NIR technique is a non-destructive, non-contacting
measurement. MoistTech’s sensor utilizes
multiple wavelengths of NIR light, projected onto the
product at a very high repetition rate. The reflected
light is then measured using a digitally enhanced
detection system and thousands of data points are
sampled every second.
NIR analysis can give accuracy results of +/- 0.01%.